ABB SAFT112POW Power Module
ABB SAFT112POW Power Module: Technical Specifications (English Introduction)
The ABB SAFT112POW Power Module is a high-performance DC power supply unit designed for industrial automation, robotics, and machinery applications requiring reliable, high-efficiency power conversion. Below is a detailed technical overview:
1. Key Features & Applications
- Purpose: Provides regulated DC power to ABB’s drive systems (e.g., ACS880, ACS580), PLCs, servo controllers, and other automation equipment.
- Applications:
- Industrial Robotics (powering robot controllers and servo drives).
- Machine Tools (CNC, lathes, milling machines).
- Material Handling (conveyors, AGVs, cranes).
- Renewable Energy (wind turbine controllers, solar inverters).
- Certifications:
- UL, cUL, CE, IEC 61010-1 (safety compliance for industrial use).
- EMC Compliance (EN 55011, EN 61000-6-2 for electromagnetic compatibility).
2. Technical Specifications
Parameter | Details |
---|---|
Input Voltage | Three-Phase 380–480 V AC (±10%), 50/60 Hz |
Output Voltage | 24 V DC (adjustable ±10% via trim pot) |
Output Current | 12 A (continuous), 15 A (peak for 5 s) |
Efficiency | Up to 94% (full load, 230 V AC input) |
Power Factor Correction (PFC) | Active PFC (>0.98 at full load) |
Isolation | Input-to-Output: 1500 V DC (1 minute) |
Overload Protection | Hiccup Mode (auto-restart after fault clearance) |
Short-Circuit Protection | Foldback Current Limiting (prevents damage during short circuits) |
Ambient Temperature | -10°C to +60°C (derating applies above +50°C) |
Humidity | 5% to 95% RH (non-condensing) |
Cooling Method | Forced Air Cooling (internal fan) |
Dimensions (L × W × H) | 250 × 120 × 180 mm (approx., varies by configuration) |
Weight | ~3.5 kg (depending on options) |
3. Advanced Functionalities
- High Efficiency:
- Active PFC reduces harmonic distortion, improving energy efficiency and compliance with grid standards (e.g., EN 61000-3-2).
- 94% efficiency at full load minimizes heat generation and operating costs.
- Protection Mechanisms:
- Overvoltage Protection (OVP): Shuts down if output exceeds 28.8 V DC.
- Overtemperature Protection (OTP): Fan speed increases or shuts down if internal temperature exceeds limits.
- Input Undervoltage Lockout (UVLO): Prevents operation during unstable input voltage.
- Monitoring & Diagnostics:
- DC OK Signal: Relay contact indicates power status (normally closed/open).
- Remote Sense: Compensates for voltage drop in long cables.
- LED Indicators: Green (Power ON), Red (Fault).
4. Mechanical & Environmental Specifications
- Enclosure: IP20 (NEMA 1) (standard), suitable for indoor installations.
- Mounting: Wall-mounted or DIN rail-mounted (optional DIN rail adapter).
- Vibration Resistance: 5–500 Hz, 2G (IEC 60068-2-6) (for harsh industrial environments).
- Shock Resistance: 15G, 11 ms (IEC 60068-2-27).
5. Optional Accessories
- Parallel Operation Kit: Allows multiple SAFT112POW units to share the load (for redundancy or higher current).
- Remote On/Off Control: Enables external control of power module activation.
- Output Voltage Trim Pot: Fine-tunes output voltage within ±10%.
- EMI Filters: Reduces conducted and radiated emissions for sensitive applications.
6. Benefits
- Reliability: Robust design with overcurrent, overvoltage, and overtemperature protection.
- Energy Efficiency: High efficiency reduces power losses and cooling requirements.
- Flexibility: Adjustable output voltage and parallel operation capability.
- Compliance: Meets global safety and EMC standards for industrial use.
7. Applications Example
- Robot Controller Power Supply: A SAFT112POW powers an ABB IRB 1200 robot controller, providing stable 24 V DC with overload protection.
- CNC Machine Tool: Supplies 24 V DC to servo drives and PLCs in a CNC milling machine, ensuring smooth operation under varying loads.
8. Conclusion
The ABB SAFT112POW Power Module is a reliable, high-efficiency solution for industrial power supply needs. Its advanced protection features, compliance with safety standards, and compatibility with ABB’s automation ecosystem make it ideal for demanding applications.
For further details:
- Refer to the ABB SAFT112POW Technical Manual.
- Contact ABB Power Electronics Support for sizing, configuration, or integration assistance.
Would you like additional information on a specific aspect (e.g., parallel operation, wiring diagrams, or comparison with other ABB power modules)?
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